Free online tool

Cable Size Calculator

Enter your load, distance and voltage. This tool checks both current-carrying capacity and voltage drop, then gives you the smallest safe conductor size in mm² and AWG.

Three-phase uses line-to-line voltage and the √3 voltage-drop factor. For a dedicated view with per-phase notes, see the three-phase calculator.

Recommended conductor size

Fill in the form to see your result.

This is an engineering estimate for planning purposes only. Always verify against your local electrical code and, for anything beyond a small DIY job, have the work checked by a licensed electrician.

How this calculator works

Every cable has two separate limits worth checking. The first is ampacity: how much current the conductor can carry continuously without overheating, based on its cross-section, the insulation's temperature rating, and how it's installed. The second is voltage drop: how much of your supply voltage gets lost to resistance over the length of the run. A cable can pass the ampacity check and still be too small once you account for a long distance, because resistance (and therefore voltage drop) scales with length, not current alone.

This tool runs both checks and recommends the larger of the two resulting sizes, rounded up to the nearest standard conductor size, so short high-current runs and long low-current runs both get a sensible answer.

Frequently asked questions

How do I calculate the correct cable size?

Work out the current your load draws, then find the smallest standard conductor whose corrected ampacity covers that current with margin. Separately check the voltage drop over your cable run. On long runs, voltage drop often forces a larger size than ampacity alone would. Use whichever result comes out bigger.

Is this calculator accurate enough for a real installation?

It gives a solid first estimate using standard published ampacity and resistivity references, but it cannot account for every local code rule, unusual installation method, or inspector requirement. Treat the result as a starting point and confirm against your local electrical code, ideally with a licensed electrician for anything beyond a small DIY job.

Should I size by amps or by voltage drop?

Both, always. Ampacity tells you the minimum size the conductor can safely carry without overheating. Voltage drop tells you the minimum size needed to keep the run efficient over distance. Short, high-current runs are usually ampacity-limited; long, lower-current runs are usually voltage-drop-limited.

What is a safe voltage drop percentage?

A commonly used guideline is a maximum of 3% for a branch circuit and 5% total from source to load, which is why 3% is the default here. Sensitive electronics, long solar or battery runs, and motor-starting circuits are often designed to a tighter limit.

How is three-phase cable sizing different from single-phase?

Ampacity works the same way regardless of phase count, since it's about how much current one conductor can carry. Voltage drop is where the difference shows up: three-phase uses a √3 factor instead of 2, because the return path is shared across three conductors rather than doubling back through one. This calculator applies that automatically when you select AC (three phase).

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